Batch Process & Control

Smart approach towards batch process automation enforces consistent operation of the process, resulting in improved quality and higher throughput.
Naraiuran plays their role in selecting a suitable control system and Software application environment to maximize the utilization of all available equipment.

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A process that leads to the production of finite quantities of material by subjecting quantities of input materials to an ordered set of processing activities over a finite period of time using one or more pieces of equipment” Batch-process operations is analogous to Discrete.
Achievement of product consistency and managing batches with right information across batch process industries depend on automation technologies of batch control and recipe management.
The primary difference is that production materials are gases, liquids, powders, or slurries.
Our recipe and batch management plays a central role in process automation and batch production. Information and data gathered will help to analyze and improvise the blending of various material composition.

    Integration of
  • Inventory
  • Ingredient proposition with recipe management
  • Batch management with weight batching system
  • Asset management & Scheduling system
  • Integration with warehouse management with ERP

Leads to enterprise wise control with cost control and improvement of productivity.

Key Areas for Solution

  • Specialty chemicals
  • Metals
  • Ceramics
  • Polymers
  • Food & Dairy Process industry
  • Biochemicals
  • Pharmaceuticals
  • Multi phase material /Multiphase materials/blends
  • Painting & Coatings
  • Cattle Feeds & Poultry

Application

Value Proposition

Opportunity
  • Intelligence integrated Batch process control system & Recipe management application
  • Support for optimization and work with flexibility with Multi product mix
  • With a Process control system for continual monitoring of the process movement in the production line support to take actions time to time
  • Energy monitoring and preventive maintenance management solutions will be a Proactive methods
  • Wireless automation supports to control and monitor remote area operations
  • IoT play vital role for Tracking and makes transportation faster which saves time and cost to a large extent
Challenges
  • Reducing input costs, using fewer resources
  • Produce each product in accordance with its specification
  • Maximizing the utilization of available equipment

SOLUTIONS FOR BATCH PROCESS AND CONTROL

  • Control & Automation
  • Batch Automation System
  • Recipe management
  • Asset management Systems
  • Historians and Reporting system
  • Plant Integration with ERP system
  • Cloud Integration
  • IoT for tracking system and monitoring of transportation
  • Energy monitoring Systems
  • Automatic start-up and shut-down

  Our systems & solutions provide significant cost difference in optimization.With Naraiuran, our customer always have a reliable partner to rely on.   

Ravi Shankar MD , Naraiuran group of companies.

Automation system

Drive Systems for Motor Controls

Material Handling and transfer automation

Weigh batch process control automation

OEE (Over all Equipment efficiency)

LV Panels / Intelligent MCC panels

Re engineering / Retrofitting of Plant or machines

Control System Design

Concept Development and Design

Spare Parts

Telephone Support

On Site Support

Installation Support

Start-Up Support

Software Development

System Documentation

Technical Support

Existing Equipment-modifications and upgrades